Military Aircraft Wiring Harnesses: Challenges & Solutions
Posted by Steve Floyd on March 18, 2025
At InterConnect Wiring, we know that military aircraft wiring harnesses are much more than bundles of wire—they’re the nervous system of some of the most advanced jets in the world, including the F-16, F-22, and F-15. But as reliable as these systems are, they don’t come without their fair share of challenges. In this • Read More >>
Topics: Aero Precision, Aerospace, Aerospace Industry, Aerospace Vehicle, Aircraft Rewiring, Cockpit Panels, Connectors, Defense Aviation, Electrical Harnesses and Panels, Engineering, Engineering Design, F-15, F-16, F-16 Electrical, F-16 Electrical Wiring Harness, Harness Assembly, Heat Shrinking, How Built, Insulated Wire, InterConnect Wiring, Kapton, Kapton vs TKT, Kapton Wire, Laser markable MIL Spec Wire, Laser Wire Marking, Machine, Manufacturing, MIL-W-5088, Military Aircraft Rewire Decision, MRO, Quality, Regulation, Repair, Rewire, Science, Specification, STEM, System Diagram, Technology, Testing, VLOG, Wire, Wire Identification, Wiring Harness, Wiring Harness Design
What Makes InterConnect Wiring a InterConnect Wiring, LLP a Trusted Partner for F-16’s Worldwide
Posted by Steve Floyd on February 18, 2025
Join Steve Floyd, Program Manager at InterConnect Wiring, as we take you behind the scenes of manufacturing and engineering for the F-16 Fighting Falcon. From wiring harnesses to cockpit panels, discover how InterConnect ensures mission-ready reliability for the U.S. military and allied air forces worldwide. Hear from our experts about the key steps in production, • Read More >>
Topics: Aerospace, Aerospace Industry, air force, Aircraft Rewiring, Certification, CNC Milling Machine, CNC Router, Cockpit Panels, Defense Aviation, Distributors, Dust Caps, Electrical Harnesses and Panels, Engineering, Engineering Design, F-16, F-16 Distributor, F-16 Electrical, F-16 Electrical Wiring Harness, Filler Plugs, Flight Controls, Gauge, Harness Assembly, InterConnect Wiring, Laser Wire Marking, Lay Wire, Lockheed Martin, Machine, Manufacturing, Metal, Metal Shield, Military Aircraft Rewire Decision, MRO, Power Panel, Quality, Regulation, Relay Panel, Rewire, Science, Sheet Metal, Shrink Tubing, STEM, Technology, VLOG, Wire, Wire Identification, Wiring Harness, Wiring Harness Design
The Final Touch: How do you “Dress-Out” an Aerospace Wiring Harness?
Posted by Steve Floyd on January 21, 2025
At InterConnect Wiring, attention to detail is critical in every stage of aircraft wiring harness production, and this commitment extends all the way to the final step: “dressing-out” or “closing-out” the harness. Once a wiring harness has completed in-process inspections and passed final electrical testing, it begins the final process to ensure compliance with • Read More >>
Topics: Aero Precision, Aerospace, Aerospace Industry, Aircraft Rewiring, Blog, Defense Aviation, Electrical Harnesses and Panels, F-15, F-16, F-22, Harness Assembly, Heat Shrinking, InterConnect Wiring, Machine, Manufacturing, MRO, Panels, Power By Wire, Purpose, Quality, Relay Panel, Rewire, Safety, Shrink Tubing, Specification, STEM, Technology, Wire, Wiring, Wiring Harness, Wiring Harness Specification, Wiring Harnesses
What are the Three Pieces of the Puzzle in the Exciting World of Precision Sheet Metal Fabrication?
Posted by InterConnect on January 7, 2025
In a recent blog post you read about wiring harnesses and their significance in the role they play in the plane’s performance. In today’s blog we will explore beyond the wiring harness to the very core of the electrical system, the heartbeat of the aerospace vehicle. I am speaking of the electrical panels in • Read More >>
Get Wired: Ready for Conference Season with New T-Shirts!
Posted by Clare McGarrey on September 17, 2024
At InterConnect Wiring, we believe in giving back to our community, and one of the ways we do that is by handing out our special t-shirts each year. Whether you’re a customer, a partner, or a proud member of our team, you’ve probably seen or worn one of these shirts. We’re thrilled to share • Read More >>
Top 4 Uses of Lasers
Posted by Clare McGarrey on June 18, 2024
Did you ever wonder where the word, “laser” came from? You haven’t? Me either, until now. In my research I found that the word laser is an acronym for light amplification by stimulated emission of radiation. I would not have even come close to guessing that. The first laser was built in 1960 at Howard Hughes’ facility in California, where • Read More >>
What is a CNC Router and how is it used?
Posted by Clare McGarrey on April 18, 2024
Hi. My name is Malich, Training Manager at InterConnect Wiring where Connections Matter. Today we’ll be looking at a Computer Numerical Control Router and what it does for C-130 sheet metal parts. WIRING HARNESSES – AIRCRAFT REWIRING – COCKPIT PANELS – CONSOLE WIRING What is a CNC Router and How is it • Read More >>
WHAT IS A COORDINATE MEASURING MACHINE AND HOW IS IT USED?
Posted by Malich Quijas on March 19, 2024
Hi. My name is Malich, Training Manager at InterConnect Wiring – where Connections Matter. Today we’ll be looking at our CMM – or “coordinate measuring machine” and what it does for our F-16 panels. WIRING HARNESSES – AIRCRAFT REWIRING – COCKPIT PANELS – CONSOLE WIRING WHAT IS A COORDINATE MEASURING MACHINE AND • Read More >>
Topics: Aerospace, Aerospace Industry, CMMC, F-16, How Built, InterConnect Wiring, Machine, Manufacturing, MRO, Panels, Purpose, Quality, Science, Sheet Metal, Specification, Technology, VLOG
WHY DO YOU NEED A “SUPER BRUSH” TO MAKE AN AIRCRAFT SHEET METAL PART?
Posted by Malich Quijas on February 20, 2024
Hi. My name is Malich. I’m the Training Manager at InterConnect Wiring – where Connections Matter. Today we’ll be looking at our SuperMax “Super Brush” and what it does for UH-60 cockpit panels. WIRING HARNESSES – AIRCRAFT REWIRING – COCKPIT PANELS – CONSOLE WIRING WHY DO YOU NEED A “SUPER • Read More >>
