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What are Filler Plugs and Dog Bones? Why Do We Use Them?

Posted by Malich Quijas on September 6, 2022

  Hi! My name is Malich Quijas, Training Manager for InterConnect Wiring where Connections Matter. Today we are going to be learning about Filler Plugs and why they are an important part of the F-16 Wiring Harnesses. Previously we had a VLOG where Steve taught you how to crimp a contact and how that was … Continue reading “What are Filler Plugs and Dog Bones? Why Do We Use Them?”

VLOG: How to Clock a Connector on an F-16 Wiring Harness

Posted by Malich Quijas on March 22, 2022

  Hi, my name is Malich Quijas. I’m the Training Manager at InterConnect Wiring. where Connections Matter. Today we’ll be looking at how to clock a connector on an F-16 harness.   Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring   Clocking a Connector   Now we’ll quickly demonstrate to you how … Continue reading “VLOG: How to Clock a Connector on an F-16 Wiring Harness”

VLOG: How To Braid An F-16 Wiring Harness

Posted by Steve Floyd on August 25, 2021

  Hello! My name is Steve Floyd, Shop Foreman at InterConnect Wiring. Today we’re going to be talking about how to braid an F-16 wiring harness.   Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring    Here is where a wiring harness comes to be braided. We have multiple bobbin carriers we … Continue reading “VLOG: How To Braid An F-16 Wiring Harness”

How Are Wiring Harnesses Built?

Posted by John Ashour on August 10, 2021

We’ve been talking a lot about how to Remove Insulation From A Wiring Harness, How To Mark Shrink Tubing for a Wiring Harness, and How To Laser Mark Wire For A Wiring Harness – but how are these wiring harnesses actually built? Today we’re going to tell you how!   Although they can range in … Continue reading “How Are Wiring Harnesses Built?”

VLOG: How Do You Lay Out Wire For An F-15 Aircraft?

Posted by Steve Floyd on July 27, 2021

  Hello! My name is Steve Floyd, Shop Foreman at InterConnect Wiring. Today we’re going to be laying out wire for an F-15 aircraft.   Wiring Harnesses ~ Aircraft Rewiring ~ Cockpit Panels ~ Console Wiring    CONNECTIONS MATTER   Here’s where we do our wire layout. The wire individually comes off of the laser … Continue reading “VLOG: How Do You Lay Out Wire For An F-15 Aircraft?”

VLOG: Soldering a Wire to a Switch in an Aircraft Cockpit Lighting Panel

Posted by Steve Floyd on June 29, 2021

    Hello! My name is Steve Floyd, Shop Foreman at InterConnect Wiring. Today we’re going to be soldering a wire to a switch on an internal cockpit lighting panel. Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring   Here we have our internal lighting panel. The first step in our process … Continue reading “VLOG: Soldering a Wire to a Switch in an Aircraft Cockpit Lighting Panel”

WHAT IS CROSSLINKED TEFZEL INSULATED WIRE AND SPEC 55 WIRE?

Posted by Colton Peel on May 18, 2021

Some of our blogs in the past have focused on Kapton insulated wire and TKT insulated wire. This time we will discuss a different type of wire used on F-15 and F-18 military jets as well as commercial aircraft including the Boeing 737, 747,757, 767, and 777 as well as the Airbus A320, A330, A340 … Continue reading “WHAT IS CROSSLINKED TEFZEL INSULATED WIRE AND SPEC 55 WIRE?”

VLOG: Removing The Insulation From An F-16 Wiring Harness

Posted by Steve Floyd on May 4, 2021

  Hello! My name is Steve Floyd, Shop Foreman at InterConnect Wiring. Today we’re going to be talking about how to remove and strip the insulation from an F-16 Wiring Harness.   Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring   Stripping Insulation   As a top supplier for Lockheed Martin and … Continue reading “VLOG: Removing The Insulation From An F-16 Wiring Harness”

How Do You Laser Mark Wire for an F-16 Fighter Jet Wiring Harness?

Posted by Steve Floyd on March 9, 2021

  Today InterConnect Wiring releases its first Video Blog (Vlog) to assist the aerospace and defense (A&D) community. We hope you enjoy our Vlogs and learning all there is to know about manufacturing electrical wiring harnesses, circuit breaker panels, loose wire assemblies, cockpit panels, power panels, and complete aircraft rewiring.   “Hello. My name is Steve … Continue reading “How Do You Laser Mark Wire for an F-16 Fighter Jet Wiring Harness?”

Winter Series: How Are Wiring Harnesses Built?

Posted by John Ashour on February 23, 2021

  In the past, InterConnect Wiring released a blog entitled “Why Do Aircraft Have Wiring Harnesses?“ and another blog entitled “What is a Wiring Harness?”.  Based on these two blogs a reader should know what they are and why they exist, but one aspect remains; how are they built? Today, we are revisiting one of … Continue reading “Winter Series: How Are Wiring Harnesses Built?”

Our License

We are the sole licensee of Lockheed Martin for F-16 electrical products. Through this agreement, we have access to Lockheed Martin’s F-16 engineering data, tooling and configuration control information. We also have a Technical Services agreement with Sikorsky for all of their aircraft. This agreement allows us to obtain their engineering data needed to rewire helicopters that Sikorsky manufactures.

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