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What are Filler Plugs and Dog Bones? Why Do We Use Them?

Posted by Malich Quijas on September 6, 2022

  Hi! My name is Malich Quijas, Training Manager for InterConnect Wiring where Connections Matter. Today we are going to be learning about Filler Plugs and why they are an important part of the F-16 Wiring Harnesses. Previously we had a VLOG where Steve taught you how to crimp a contact and how that was … Continue reading “What are Filler Plugs and Dog Bones? Why Do We Use Them?”

VLOG: How We Store & Preserve Our Wire

Posted by Malich Quijas on July 12, 2022

Hi. My name is Malich and I’m the Training Manager at InterConnect Wiring, where Connections Matter. Today we will be looking at our wire storage room and how they preserve all of our wire. Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring HOW WE STORE AND PRESERVE OUR WIRE As a Wiring … Continue reading “VLOG: How We Store & Preserve Our Wire”

VLOG: Inspecting a Wiring Harness, Part 1: Solder Sleeves & Connector Grommets

Posted by Malich Quijas on April 19, 2022

  Hi! My name is Malich and I’m the Training Manager at InterConnect, where Connections Matter. Today we’ll be looking at the steps our inspectors take to inspect a ground support wiring harness.    Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring   How To Inspect A Ground Support Wiring Harness   … Continue reading “VLOG: Inspecting a Wiring Harness, Part 1: Solder Sleeves & Connector Grommets”

VLOG: How to Clock a Connector on an F-16 Wiring Harness

Posted by Malich Quijas on March 22, 2022

  Hi, my name is Malich Quijas. I’m the Training Manager at InterConnect Wiring. where Connections Matter. Today we’ll be looking at how to clock a connector on an F-16 harness.   Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring   Clocking a Connector   Now we’ll quickly demonstrate to you how … Continue reading “VLOG: How to Clock a Connector on an F-16 Wiring Harness”

Are All Connector Contact Cavities Used in a Wiring Harness? Are Any Left Empty?

Posted by Joseph Rodriguez on March 8, 2022

Have you ever bought a 12-pack of soda? I swear this story is going somewhere. Recently, I hosted a get-together with my family where I wanted our favorite soda to be available. There was a total of 4 of us. I could have bought a 6-pack, but I knew that each of us would want … Continue reading “Are All Connector Contact Cavities Used in a Wiring Harness? Are Any Left Empty?”

The 5 Most Tedious Parts of Harness Assembly

Posted by Joseph Rodriguez on February 8, 2022

  Tedious does not mean bad. Tedious means that a certain job takes just a bit more dedication. While these tasks take a bit more effort, they are very critical to making a successful wiring harness. Without further ado, here are “The 5 Most Tedious Parts of Harness Assembly.”   1. Making the HAD A … Continue reading “The 5 Most Tedious Parts of Harness Assembly”

VLOG: How To Braid An F-16 Wiring Harness

Posted by Steve Floyd on August 25, 2021

  Hello! My name is Steve Floyd, Shop Foreman at InterConnect Wiring. Today we’re going to be talking about how to braid an F-16 wiring harness.   Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring    Here is where a wiring harness comes to be braided. We have multiple bobbin carriers we … Continue reading “VLOG: How To Braid An F-16 Wiring Harness”

InterConnect Wiring: A Small Business with Large Aerospace Wiring Solutions

Posted by Clare McGarrey on July 13, 2021

  Since 1993, InterConnect Wiring has provided military aerospace electrical solutions. From partial and complete aircraft rewiring to the restoration of panels and systems, our partners in the U.S. and allied forces, as well as the commercial aircraft industry, trust InterConnect Wiring to complete the project on time, every time. Throughout our history, InterConnect Wiring … Continue reading “InterConnect Wiring: A Small Business with Large Aerospace Wiring Solutions”

VLOG: Soldering a Wire to a Switch in an Aircraft Cockpit Lighting Panel

Posted by Steve Floyd on June 29, 2021

    Hello! My name is Steve Floyd, Shop Foreman at InterConnect Wiring. Today we’re going to be soldering a wire to a switch on an internal cockpit lighting panel. Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring   Here we have our internal lighting panel. The first step in our process … Continue reading “VLOG: Soldering a Wire to a Switch in an Aircraft Cockpit Lighting Panel”

What is Connector Clocking and Why is it Important in Wiring Harness Design?

Posted by Clare McGarrey on June 15, 2021

It’s nice to get back into the public as we are closer to being on the other side of the COVID-19 pandemic. Just last Thursday I attended my first on-site conference since the December 2019 AIA Board of Governors with my friend Eric Fanning. At last week’s conference in Grapevine, I was asked, “Are you … Continue reading “What is Connector Clocking and Why is it Important in Wiring Harness Design?”

Our License

We are the sole licensee of Lockheed Martin for F-16 electrical products. Through this agreement, we have access to Lockheed Martin’s F-16 engineering data, tooling and configuration control information. We also have a Technical Services agreement with Sikorsky for all of their aircraft. This agreement allows us to obtain their engineering data needed to rewire helicopters that Sikorsky manufactures.

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