Custom Wire Solutions: UH-60 Blackhawk, AH-1 Viper & IOMAX Archangel
Posted by Steve Floyd on April 15, 2025
Hello! I’m Steve Floyd – Program Manager at InterConnect Wiring where Connections Matter. I’d like to welcome you back today where we are diving into some of our most exciting custom wiring solutions for military aircraft. From helicopters to fixed-wing aircraft, InterConnect has delivered innovative solutions tailored to the unique needs of our customers. • Read More >>
Topics: Aerospace, Aerospace Industry, AH-1Z Demonstrator, Aircraft Rewiring, Aviation Procurement Systems, Defense Aviation, Distributors, Electrical Harnesses and Panels, Engineering, Engineering Design, Harness Assembly, InterConnect Wiring, IOMAX - Archangel, Manufacturing, Military Aircraft Rewire Decision, MRO, Quality, Rewire, Science, Specification, STEM, Technology, Testing, UH-60, VLOG, Wire, Wiring, Wiring Diagram, Wiring Harness, Wiring Harness Design, Wiring Harness Specification, Wiring Harnesses
Military Aircraft Wiring Harnesses: Challenges & Solutions
Posted by Steve Floyd on March 18, 2025
At InterConnect Wiring, we know that military aircraft wiring harnesses are much more than bundles of wire—they’re the nervous system of some of the most advanced jets in the world, including the F-16, F-22, and F-15. But as reliable as these systems are, they don’t come without their fair share of challenges. In this • Read More >>
Topics: Aero Precision, Aerospace, Aerospace Industry, Aerospace Vehicle, Aircraft Rewiring, Cockpit Panels, Connectors, Defense Aviation, Electrical Harnesses and Panels, Engineering, Engineering Design, F-15, F-16, F-16 Electrical, F-16 Electrical Wiring Harness, Harness Assembly, Heat Shrinking, How Built, Insulated Wire, InterConnect Wiring, Kapton, Kapton vs TKT, Kapton Wire, Laser markable MIL Spec Wire, Laser Wire Marking, Machine, Manufacturing, MIL-W-5088, Military Aircraft Rewire Decision, MRO, Quality, Regulation, Repair, Rewire, Science, Specification, STEM, System Diagram, Technology, Testing, VLOG, Wire, Wire Identification, Wiring Harness, Wiring Harness Design
What Makes InterConnect Wiring a InterConnect Wiring, LLP a Trusted Partner for F-16’s Worldwide
Posted by Steve Floyd on February 18, 2025
Join Steve Floyd, Program Manager at InterConnect Wiring, as we take you behind the scenes of manufacturing and engineering for the F-16 Fighting Falcon. From wiring harnesses to cockpit panels, discover how InterConnect ensures mission-ready reliability for the U.S. military and allied air forces worldwide. Hear from our experts about the key steps in production, • Read More >>
Topics: Aerospace, Aerospace Industry, air force, Aircraft Rewiring, Certification, CNC Milling Machine, CNC Router, Cockpit Panels, Defense Aviation, Distributors, Dust Caps, Electrical Harnesses and Panels, Engineering, Engineering Design, F-16, F-16 Distributor, F-16 Electrical, F-16 Electrical Wiring Harness, Filler Plugs, Flight Controls, Gauge, Harness Assembly, InterConnect Wiring, Laser Wire Marking, Lay Wire, Lockheed Martin, Machine, Manufacturing, Metal, Metal Shield, Military Aircraft Rewire Decision, MRO, Power Panel, Quality, Regulation, Relay Panel, Rewire, Science, Sheet Metal, Shrink Tubing, STEM, Technology, VLOG, Wire, Wire Identification, Wiring Harness, Wiring Harness Design
What Is JSWAG?
Posted by Steve Floyd on February 4, 2025
At InterConnect Wiring, we are committed to ensuring the highest standards in EWIS (Electrical Wiring Interconnection System), particularly for military aircraft like the F-16, F-22 and vertical lift platforms like the UH-1 and AH-1 helos. One of the most influential groups in the EWIS community is JSWAG (Joint Services Wiring Action Group). But what • Read More >>
Topics: Aero Precision, Aerospace, Aerospace Industry, Aircraft Rewiring, Blog, Defense Aviation, Electrical Harnesses and Panels, EWIS, F-16, F-22, Harness Assembly, InterConnect Wiring, JSWAG, Manufacturing, Military Aircraft Rewire Decision, Military Connector, Military Kits, NAVAIR 01-1A-505-1, Science, Technology, Wire, Wiring, Wiring Harness, Wiring Harnesses
The Final Touch: How do you “Dress-Out” an Aerospace Wiring Harness?
Posted by Steve Floyd on January 21, 2025
At InterConnect Wiring, attention to detail is critical in every stage of aircraft wiring harness production, and this commitment extends all the way to the final step: “dressing-out” or “closing-out” the harness. Once a wiring harness has completed in-process inspections and passed final electrical testing, it begins the final process to ensure compliance with • Read More >>
Topics: Aero Precision, Aerospace, Aerospace Industry, Aircraft Rewiring, Blog, Defense Aviation, Electrical Harnesses and Panels, F-15, F-16, F-22, Harness Assembly, Heat Shrinking, InterConnect Wiring, Machine, Manufacturing, MRO, Panels, Power By Wire, Purpose, Quality, Relay Panel, Rewire, Safety, Shrink Tubing, Specification, STEM, Technology, Wire, Wiring, Wiring Harness, Wiring Harness Specification, Wiring Harnesses
The Art of Harnessing Excellence
Posted by Steve Floyd on December 17, 2024
The aerospace industry demands precision, reliability, and innovation, especially when working on critical platforms. At InterConnect Wiring, we specialize in wiring harnesses that empower military aircraft to perform flawlessly in high-stakes scenarios. In this blog, we’re diving into the intricate design and manufacturing process of aircraft wiring harnesses—a topic we explored in depth in one • Read More >>
Topics: Aerospace, Aerospace Industry, Aircraft Rewiring, Army, Blog, Connectors, Electrical Harnesses and Panels, F-16 Electrical, F-16 Electrical Wiring Harness, Harness Assembly, Helicopter Wiring, How Built, Insulated Wire, InterConnect Wiring, Leading Edge Wing Wiring Harnesses, Loose Wiring Assemblies, Manufacturing, MRO, Power By Wire, Purpose, Quality, Regulation, Repair and Overhaul, Rewire, Safety, Science, Specification, STEM, System Diagram, Technology, Wire, Wiring Harness, Wiring Harness Design, Wiring Harness Specification, Wiring Harnesses
The Art of Braiding Wiring Harnesses
Posted by Steve Floyd on November 19, 2024
At InterConnect Wiring, precision and craftsmanship are at the core of everything we do. Braiding wiring harnesses is one of the many ways we ensure the durability and performance of our products, which are built to meet the demanding standards of the aerospace and defense industries. Braiding wiring harnesses involves more than weaving wires • Read More >>
Topics: Aerospace, Aerospace Industry, Aircraft Rewiring, Blog, Braiding, Engineering, Harness Assembly, Harness Braid Stops, InterConnect Wiring, Manufacturing, Quality, Regulation, Safety, Science, STEM, Wire, Wiring, Wiring Harness, Wiring Harness Design, Wiring Harness Specification, Wiring Harnesses
Mastering Wire Layout for the F-16
Posted by Clare McGarrey on October 15, 2024
Behind the Scenes The F-16 Fighting Falcon is a cornerstone of modern air combat. Known for its agility and multirole capabilities, this aircraft is powered by a complex network of electrical systems that allow it to perform with extreme precision in the field. But behind the cutting-edge technology and sleek design is an intricate • Read More >>
Topics: Aerospace, air force, Aircraft Rewiring, Army, Blog, Braiding, Defense Aviation, Distributors, Electrical Harnesses and Panels, Engineering, F-16, F-16 Distributor, F-16 Electrical, F-16 Electrical Wiring Harness, Falcon Wire, Harness Assembly, InterConnect Wiring, Lay Wire, Manufacturing, MRO, Quality, Regulation, Repair, Rewire, Safety, Science, STEM, Support, Technology, Wire, Wiring
Marking Shrink Tubing for UH-60 Black Hawk Wiring Harnesses
Posted by Clare McGarrey on July 16, 2024
At InterConnect Wiring, we pride ourselves on transparency and quality in our manufacturing processes. The video below showcases the steps we take to mark shrink tubing for UH-60 Black Hawk wiring harnesses. Here’s a detailed look at our procedure: 1. Preparation Materials and Cleanliness: We start by ensuring all materials, including shrink tubing • Read More >>
Looking Into 2024: What’s Ahead for the Aerospace & Defense Industry
Posted by Clare McGarrey on January 2, 2024
The new year is here, and it’s time to get back to work! We are looking forward to the events and tradeshows lined up for 2024. Let’s take a look at the Top 10 tradeshows to attend in the first half of the year. 1. WHMA Global Leadership Summit We’re kicking off the • Read More >>
Topics: AAAA, AeroExpo, Aerospace, Aerospace Industry, AIA, Blog, Commercial Aviation, Crosstalk, Cyber Security, Defense Aviation, Distributors, Electrical Harnesses and Panels, F-16 Distributor, F-16 Electrical, F-16 Electrical Wiring Harness, Harness Assembly, HELI-EXPO, InterConnect Wiring, Manufacturing, MRO, NGAT, Rewire, Science, Singapore Airshow, STEM, Support, SXSW, Technology, Trade Shows, WHMA, WHMA Annual Wire Harness Conference, Wire, Wiring Harness, Wiring Harnesses
