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“Four Reasons People Don’t Require Laser Marked Wires”

What are Filler Plugs and Dog Bones? Why Do We Use Them?

Posted by Malich Quijas on September 6, 2022

  Hi! My name is Malich Quijas, Training Manager for InterConnect Wiring where Connections Matter. Today we are going to be learning about Filler Plugs and why they are an important part of the F-16 Wiring Harnesses. Previously we had a VLOG where Steve taught you how to crimp a contact and how that was … Continue reading “What are Filler Plugs and Dog Bones? Why Do We Use Them?”

How Does an F-16 Electrical Harness or Cockpit Panel Get its Part Number?

Posted by Joseph Rodriguez on August 23, 2022

“H Sixteen D W Twenty-Six Oh Two Dash Two Fourteen” was one of the first things I heard in a meeting when I started working at InterConnect Wiring. Wow! That engineer just rattled that off like it was their first-born child’s name, I thought to myself. I can’t wait to learn what that means and … Continue reading “How Does an F-16 Electrical Harness or Cockpit Panel Get its Part Number?”

VLOG: Inspecting a Wiring Harness, Part 1: Solder Sleeves & Connector Grommets

Posted by Malich Quijas on April 19, 2022

  Hi! My name is Malich and I’m the Training Manager at InterConnect, where Connections Matter. Today we’ll be looking at the steps our inspectors take to inspect a ground support wiring harness.    Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring   How To Inspect A Ground Support Wiring Harness   … Continue reading “VLOG: Inspecting a Wiring Harness, Part 1: Solder Sleeves & Connector Grommets”

Are All Connector Contact Cavities Used in a Wiring Harness? Are Any Left Empty?

Posted by Joseph Rodriguez on March 8, 2022

Have you ever bought a 12-pack of soda? I swear this story is going somewhere. Recently, I hosted a get-together with my family where I wanted our favorite soda to be available. There was a total of 4 of us. I could have bought a 6-pack, but I knew that each of us would want … Continue reading “Are All Connector Contact Cavities Used in a Wiring Harness? Are Any Left Empty?”

VLOG: How to Apply Anti-Tamper to a Wiring Harness

Posted by Malich Quijas on January 25, 2022

  Hi, my name is Malich Quijas. I’m the training manager at InterConnect Wiring, where Connections Matter. Today we’ll be looking at when, where, and why we apply Anti-Sabotage.   Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring   Applying Anti-Sabotage   As a continuation of our previous video, on dress-out, this … Continue reading “VLOG: How to Apply Anti-Tamper to a Wiring Harness”

What Is Continuity Testing?

Posted by Marc Piloian on November 16, 2021

In simple terms, a continuity test verifies that current will flow in an electrical circuit (i.e. that the circuit is continuous). The test is performed by placing a small voltage between 2 or more endpoints of the circuit. The flow of current can be verified qualitatively (e.g. by observing a light or buzzer in series … Continue reading “What Is Continuity Testing?”

VLOG: How Do You Test a Wiring Harness According to DoD Standards?

Posted by Steve Floyd on September 14, 2021

Hello! My name is Steve Floyd, Shop Foreman at InterConnect Wiring. Today, we’re going to be showing you how we test an aircraft wiring harness according to the Department of Defense standards.     Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring   Testing A Wiring Harness   Here we have a … Continue reading “VLOG: How Do You Test a Wiring Harness According to DoD Standards?”

VLOG: How To Braid An F-16 Wiring Harness

Posted by Steve Floyd on August 25, 2021

  Hello! My name is Steve Floyd, Shop Foreman at InterConnect Wiring. Today we’re going to be talking about how to braid an F-16 wiring harness.   Wiring Harnesses – Aircraft Rewiring – Cockpit Panels – Console Wiring    Here is where a wiring harness comes to be braided. We have multiple bobbin carriers we … Continue reading “VLOG: How To Braid An F-16 Wiring Harness”

13 Ways To Design A Wiring Harness Poorly For Manufacturability

Posted by Jeanie Peel on August 13, 2021

In honor of this lucky Friday the 13th, we’re going to remind you of the 13 ways to design a wiring harness POORLY for manufacturability. You can trust InterConnect Wiring to avoid these mistakes and manufacture the very best wiring harnesses. Keep your luck going strong with InterConnect Wiring – where Connections Matter.   At … Continue reading “13 Ways To Design A Wiring Harness Poorly For Manufacturability”

How Are Wiring Harnesses Built?

Posted by John Ashour on August 10, 2021

We’ve been talking a lot about how to Remove Insulation From A Wiring Harness, How To Mark Shrink Tubing for a Wiring Harness, and How To Laser Mark Wire For A Wiring Harness – but how are these wiring harnesses actually built? Today we’re going to tell you how!   Although they can range in … Continue reading “How Are Wiring Harnesses Built?”

Our License

We are the sole licensee of Lockheed Martin for F-16 electrical products. Through this agreement, we have access to Lockheed Martin’s F-16 engineering data, tooling and configuration control information. We also have a Technical Services agreement with Sikorsky for all of their aircraft. This agreement allows us to obtain their engineering data needed to rewire helicopters that Sikorsky manufactures.

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