What are the Ten Most Problematic Areas for Kapton Wiring Inside an F-16?
Posted by John Ashour on November 13, 2017
Like most airplanes, the F-16 is made up of four basic structures: (1) fuselage, (2) wings, (3) horizontal tail, and (4) vertical tail. Inside each of these structures are smaller sections that house: (a) other structures such as bulkheads, (b) equipment (both electrical and mechanical), (3) tubing/ducting, and (4) electrical wiring harnesses. Tubing/ducting and electrical • Read More >>
How Many Breaches are There in the Wiring of a 20-Year-Old F-16?
Posted by John Ashour on October 30, 2017
Two common question that InterConnect receives are: (1) “How many wiring harnesses are there in an aircraft? and (2) “How many miles of wire are there in an aircraft?” This blog will answer these questions as well as one more question which is “How many breaches are there in the wires of a 20-year-old F-16?” • Read More >>
How Many Breaches in F-16 Wire Insulation is Acceptable?
Posted by John Ashour on October 16, 2017
Occasionally a customer will ask InterConnect how many breaches in a wire’s insulation is acceptable. The answer is an easy one; there should not be any breaches in the insulation of any wire inside an aircraft. So why is that? And, what is a breach? A breach in the insulation of a wire is when • Read More >>
Why Aircraft Pylon Wiring Harnesses Should Be Replaced
Posted by John Ashour on August 28, 2017
An aircraft pylon is used to mount external equipment such as a weapon, reconnaissance pod, or external fuel tank. Figure 1 shows a pylon attached to an F-15 fighter aircraft and Figure 2 shows a close up of an F-16 Centerline Pylon. In order to have electrical signals between an aircraft, the pylon, and • Read More >>
Can a Wiring Harness be Repaired or Overhauled?
Posted by John Ashour on July 24, 2017
A common question asked of InterConnect Wiring is, “Can InterConnect repair or overhaul a wiring harnesses?” The short answer to this question is “Yes we can!” The long answer is that in many cases it is less expensive to produce a new wiring harness instead of repairing or overhauling an old one. Typical wiring harnesses • Read More >>
Topics: Blog, Harness Assembly, Rewire, Wiring, Wiring Harnesses
What is Crosslinked Tefzel Insulated Wire and Spec 55 Wire?
Posted by Colton Peel on July 10, 2017
Lately InterConnect’s enlightening blogs have been focusing on Kapton insulated wire and TKT insulated wire. This time we will discuss a different type of wire used on F-15 and F-18 military jets as well as commercial aircraft including the Boeing B737, B747, B757, B767, B777 as well as the Airbus A320, A330, and A340. Crosslinked • Read More >>
Topics: Blog, Crosslinked Tefzel, Insulated Wire, Spec 55 Wire, Wire, Wiring
Why and When Should You Refurbish F-16 Cockpit Panels?
Posted by John Ashour on June 26, 2017
The purpose of this blog is to describe what F-16 cockpit panels are and answer the following questions: (1) “Why refurbish them?” and (2) “When should they be refurbished?” Before answering these two questions, let me explain what a cockpit panel is. F-16 cockpit panels are electric, switch boxes located in front of and around • Read More >>
Topics: Blog, Cockpit Panels, Distributors, F-16, Modification, Quote, Refurbishment, Wiring
Where Are F-16 Fuselage Multiplex Panels and When Do You Refurbish Them?
Posted by John Ashour on June 12, 2017
Welcome to F-16 Fighter Jet Design Class 101. In this class we will discuss: (1) the main components of an F-16, (2) what multiplex is, and (3) what is refurbishment in regards to F-16 electrical panels. Here we go! An airplane is typically made up of four main structural components: (1) the fuselage, (2) • Read More >>
Topics: Blog, F-16 Electrical Wiring Harness, MUX Panel, Panels, Refurbishment, Wiring
Who is DTE and What is Their Specialty?
Posted by Clare McGarrey on June 5, 2017
Defense Technology Equipment Inc. (DTE) is a highly specialized logistic military procurement company based out of the US since 1989. This company is known for providing technical and Aircraft On the Ground (AOG) support. DTE is committed to delivering top-notch service and care in a short period of time. DTE is able to operate under • Read More >>
What is TKT Insulated Wire?
Posted by Chris Bettinger on May 22, 2017
On April 3rd 2017, you read about the Advantages of Kapton Insulated Wire. Then, on April 24th 2017, you read about the Disadvantages of Kapton Insulated Wire. Today, you will learn about another wire type commonly used on commercial and military aircraft. This wire has a tape-wrapped construction consisting of one layer of fluropolymer-polyimide- fluropolymer • Read More >>
Topics: Blog, Distributors, Kapton, Kapton Wire, Wire, Wiring